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Food industry bearing solution that saved an entire season – the NTN success story

Food industry bearings face a unique challenge: moisture, cleaning water, detergents, and contamination. Together, they create one of the harshest environments for bearings – and even the best ones can fail quickly if not properly protected. This case study from NTN shows how a vegetable washing plant in France managed to operate two full seasons without a single shutdown thanks to a well-chosen food-grade bearing solution.

The problem: food industry bearing failures on the processing line

In potato washing and brushing machines, bearings are exposed to continuous water spray, humidity, and contamination. Most facilities face at least one or two bearing replacements each year – if the bearings aren’t changed in time, the roller shaft seizes, production stops, and costly downtime begins. In a seasonal industry, that’s a major issue: every lost day means lost turnover.

This was exactly the case for a French food processor. Competing bearing units were failing prematurely due to water ingress, and the grease simply couldn’t last through the season. The goal was clear: find a more durable, food-grade bearing unit that could cut maintenance costs and reduce unexpected stoppages.

The NTN solution: sealed food industry bearing unit with double protection

NTN engineers recommended the SRB KIT SNC10X22208KEEDS spherical roller bearing unit. This food-grade bearing solution features a double sealing system that keeps the grease inside and prevents water or cleaning fluid particles from entering the bearing. According to NTN’s official documentation, this sealed version can achieve up to three times the lifespan of an open bearing – and it simplifies maintenance at the same time.

The unit comes as part of an “All-in-One Maintenance Kit”, including the bearing, housing, seals, lock rings, and installation guide. Its biggest advantage: it can be used for both fixed and floating applications – so there’s no risk of ordering errors or assembly mistakes. One box, everything included.

What Does This Mean in Practice?

  • Reduced grease consumption and fewer relubrication intervals
  •  Longer bearing life (up to 3×)
  •  Faster assembly – all components in one kit
  •  Less waste and lower grease pollution
  •  Lower risk of incorrect installation

The factory reported that the NTN solution ran continuously for two full production seasons without any maintenance downtime. The result: annual savings of €531,500 thanks to avoided production loss and reduced part replacements (Source: NTN Europe Success Story, 2024).

The bearing didn’t fail – the environment killed it

This case clearly demonstrates that most bearing failures are not manufacturing issues – they are caused by the operating environment. Water, contamination, and improper lubrication together form a deadly mix that only a well-designed food-grade sealing system and sealed bearing construction can resist.

Interestingly, NTN applies the same design principles to other industries such as paper mills, sawmills, and wastewater treatment plants – all facing similar moisture and contamination problems. This proves that solutions developed for one harsh application can effectively extend reliability across multiple sectors.

Takeaway: a good food-grade bearing isn’t just about the material

If your machines operate in wet, washed, or humid environments, price or brand shouldn’t be your first criteria. Focus on seal quality and grease retention. The right food-grade bearing unit can save not only the bearing itself but your entire production season.

If you have questions, contact us – or check the maintenance FAQ below.

Sources: NTN Europe Success Story – Potato Brushing Machines (2024)

FAQ

How is a sealed spherical roller bearing different from a standard one?
The sealed (e.g., NTN KIZEI) food-grade bearing includes integrated seals that keep grease inside and contaminants out. This design can deliver 2–3× longer service life in wet or dusty environments.
How often should sealed bearing units be relubricated?
In most cases, the manufacturer’s maintenance intervals are sufficient. The sealed construction typically reduces the need for relubrication by 50–70%.
Is this bearing type suitable for food processing applications?
Yes. Sealed SRB bearing units are designed specifically for food industry use and perform well in humid, washed environments such as vegetable washers, cold storage conveyors, and packaging machines.
What’s the benefit of the “All-in-One” maintenance kit?
The NTN Maintenance Kit includes all necessary components – bearing, housing, seals, locking rings, and instructions – making installation faster, error-free, and more cost-effective.
How can the cost savings be calculated?
Most of the savings come from avoiding unplanned downtime, fewer bearing replacements, reduced grease use, and lower labor hours. In this case study, that translated to €531,500 per year.